Valeo 52405615 Clutch Flywheel Conversion Kit

Valeo Conversion Clutch Kit for Audi and Volkswagen

The Valeo Conversion Clutch Kit 52405615 is a clutch flywheel conversion kit built to replace a dual mass flywheel with a solid flywheel setup. It moves the long-travel damper into the clutch disc for a simpler drivetrain solution on select Audi TT, Audi TT Quattro, Volkswagen Jetta, and Volkswagen Beetle applications.

Key Features

• Converts a dual mass flywheel system to a solid flywheel design
• Places the long-travel damper in the clutch disc
• Engineered for select 2000-2006 Audi and Volkswagen applications
• Fits vehicles listed with disc size 9 7/16 x 15/16 x 23
• Part number 52405615 for application-specific ordering

Product Details

Valeo Conversion Clutch Kit 52405615 is part of the Conversion Clutch Kit line, which focuses on replacing the DMF with a solid flywheel while retaining drivability through the clutch disc damper. This approach is used on select Audi TT and TT Quattro models, as well as Volkswagen Jetta and Beetle applications listed below. This part cross-references LuK (e.g., 02-040, DMF045) for the same application.

Vehicle Fitment

• Fits 2003-2006 Audi TT, N/A; Disc Size: 9 7/16 x 15/16 x 23; w/ Flywheel; For Kit # 52405612; Conversion Clutch Kit
• Fits 2000-2006 Audi TT Quattro, N/A; Disc Size: 9 7/16 x 15/16 x 23; w/ Flywheel; For Kit # 52405612; Conversion Clutch Kit
• Fits 2004-2005 Volkswagen Jetta, N/A; IV; Disc Size: 9 7/16 x 15/16 x 23; w/ Flywheel; For Kit # 52405612; Conversion Clutch Kit
• Fits 2002-2004 Volkswagen Beetle, N/A; Disc Size: 9 7/16 x 15/16 x 23; w/ Flywheel; For Kit # 52405612; Conversion Clutch Kit

Common Replacement Reasons

• Dual mass flywheel wear or failure
• Clutch chatter or driveline vibration
• Inconsistent clutch engagement
• Noise from the flywheel assembly
• Need for a solid flywheel conversion on listed Audi TT and Volkswagen models

Installation Notes

Verify the vehicle’s year, model, and disc size before ordering. This kit is listed for applications with flywheel use and references kit number 52405612 in the fitment notes. Confirm all transmission and clutch specifications against the vehicle before installation.

Quality Assurance

Valeo is the manufacturer of this conversion clutch kit, and the product line is built around a direct replacement strategy for DMF-equipped vehicles by using a solid flywheel and disc-based damping layout.