HomeWalker 83592 Catalytic Converter - Right
Part #: 83592

Walker 83592 Catalytic Converter - Right

CalCat, Right
⚙️ 3 vehicles fit this part
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OE Direct Replacement — Bolt-on fit, no modifications needed
📦CalCat, Right
🚗Fitment: Ford, Expedition
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Overview of Walker CalCat Catalytic Converter 83592

The Walker CalCat Catalytic Converter 83592 is designed specifically for Ford Expedition models from 2003 to 2004. Engineered with a stainless steel body and ceramic substrate, this catalytic converter ensures compliance with California Air Resources Board (CARB) standards for emissions control.

  • Specific fit for 2003-2004 Ford Expedition
  • CARB certified for California emissions compliance
  • Stainless steel body with small oval and round shape
  • Two inlets: 2 bolt loose flange with spherical flare and pipe connection
  • One outlet: 2 bolt loose flange with flare
  • Inlet inside diameter: 2.5 inches; outlet inside diameter: 3.671 inches
  • Overall length: 45 inches; body length: 8 inches
  • Ceramic substrate for effective catalytic conversion

Walker CalCat Product Line Details

The CalCat line by Walker focuses on delivering catalytic converters that meet strict emissions standards, including CARB certification. This product line is tailored to provide reliable emissions control solutions for specific vehicle applications, such as the Ford Expedition. The CalCat 83592 model combines durable stainless steel construction with a ceramic substrate to ensure long-lasting performance and regulatory compliance.

Product Description and Specifications

This catalytic converter features a small oval and round body shape constructed from stainless steel, providing resistance to corrosion and heat. It includes two inlets: one with a 2 bolt loose flange and spherical flare, and another with a pipe connection, both with an inside diameter of 2.5 inches. The single outlet uses a 2 bolt loose flange with flare and measures 3.671 inches inside diameter. The overall length of the converter is 45 inches, with the body itself measuring 8 inches in length. The ceramic substrate inside facilitates the conversion of harmful exhaust gases into less harmful emissions, meeting CARB requirements.

Common Applications and Issues Addressed

  • Replacement for failing or clogged catalytic converters on 2003-2004 Ford Expedition
  • Restores proper emissions control to pass state inspections
  • Reduces harmful exhaust emissions to meet environmental regulations
  • Eliminates exhaust leaks caused by damaged or corroded converters
  • Improves engine performance affected by catalytic converter issues

Installation Notes and Tips

This catalytic converter is designed for a specific fit on Ford Expedition models from 2003 to 2004. It requires proper alignment of the two inlets and single outlet flanges during installation. Note that mounting hardware is not included, so ensure you have the necessary bolts and gaskets for secure attachment. Professional installation is recommended to maintain emissions compliance and avoid exhaust leaks.

Quality Assurance and Warranty

The Walker CalCat 83592 catalytic converter is CARB certified, ensuring it meets California’s stringent emissions standards. Constructed with durable stainless steel and a ceramic substrate, it is built for longevity and reliable performance. Warranty details should be confirmed with the product documentation or manufacturer.

BrandWalker
Part Number83592
PositionCalCat, Right
Mounting Hardware IncludedNo
Universal Or Specific FitSpecific
Grade TypeRegular
Body ShapeSmall oval and round
Inlet Type2 bolt loose flange with spherical flare and pipe connection
Outlet Type2 bolt loose flange w/flare
Inlet Inside Diameter2.5
Body Length8
Body Length8.000
Inlet Quantity2
Body MaterialStainless steel
Outlet Inside Diameter3.671
Outlet Quantity1
California Air Resources Board (CARB) CertifiedYes
Substrate MaterialCeramic
Overall Length45
Overall Length45.000
Air TubeNo
Air Tube CountNo
Body ShapeSmall oval and round
Converter Quantity2
Inlet 1 Inside Diameter2.5
Inlet 1 Inside Diameter2.500
Inlet 1 TypePipe connection
Inlet 2 Type2 bolt loose flange with spherical flare
Inlet Quantity2
Inlet Type2 bolt loose flange with spherical flare
Inlet TypePipe connection
Max Year Covered2004
Min Year Covered2003

This part fits 3 vehicles. Search below:

YearMakeModelLitersCylindersPositionNotes
2004FordExpedition4.6LV8RightCARB Executive Order D-182-69; Engine Family Number (EFN) 4FMXT05.4RFC; Legal for sale and use in California and other states requiring CARB-compliant replacement converters. Consult the aftermarket converter regulations in your state for details.; Additional Part(s) Needed To Complete Installation: 31622; Direct Fit Type; CalCat
2003FordExpedition4.6LV8RightCARB Executive Order D-182-69; Engine Family Number (EFN) 3FMXT05.4RF5; Legal for sale and use in California and other states requiring CARB-compliant replacement converters. Consult the aftermarket converter regulations in your state for details.; Additional Part(s) Needed To Complete Installation: 31622; Direct Fit Type; CalCat
2003FordExpedition4.6LV8RightCARB Executive Order D-182-69; Engine Family Number (EFN) 3FMXT05.4RFC; Legal for sale and use in California and other states requiring CARB-compliant replacement converters. Consult the aftermarket converter regulations in your state for details.; Additional Part(s) Needed To Complete Installation: 31622; Direct Fit Type; CalCat

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.