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Mahle S224-3852 Engine Piston
Mahle Engine Piston for Ford Super Duty
The Mahle S224-3852 engine piston is an OE-quality replacement built for 2011-2016 Ford F-250 Super Duty and Ford F-350 Super Duty diesel applications. It uses a hypereutectic piston material and a bowl-style crown to support the combustion chamber design used in these heavy-duty trucks.
Key Features
- OE-quality Mahle piston construction for factory-style fit and function
- Hypereutectic piston material for controlled thermal expansion
- Bowl piston head design
- Compensated ring groove design for proper ring loading and oil control
- Expansion-controlled design for small fitting clearances
- Skirt coated for added surface protection
- Standard size, standard compression
- Top compression ring thickness: 3.00 mm
- Second compression ring thickness: 2.00 mm
- Oil ring thickness: 2.50 mm
- Piston pin outside diameter: 34.00 mm
Detailed Description
Mahle S224-3852 is an engine piston engineered for Ford F-250 Super Duty and Ford F-350 Super Duty models from 2011 through 2016. The piston follows OE-style design principles, including compensated ring grooves to help maintain ring loading and oil control, along with an expansion-managed profile that supports tight clearances, reduced noise, and controlled wear. This makes it a strong match for diesel engine rebuilds where piston geometry and ring control matter.
This part cross-references Ford BC3Z 6108-A and BC3Z 6108-D for the same application. If you are searching for a Mahle piston for Ford Super Duty diesel engine repair, the S224-3852 is a direct-fit option for standard-size service work.
What It Helps Address
- Excessive piston wear in high-mileage diesel engines
- Oil control concerns related to worn ring grooves
- Combustion chamber damage requiring piston replacement
- Noise from loose or improperly fitted piston assemblies
- Rebuild needs on 2011-2016 Ford F-250 Super Duty and Ford F-350 Super Duty engines
Installation Notes and Tips
- Fits 2011-2016 Ford F-250 Super Duty, N/A; Size Standard; Piston w/o Rings; Sold as a single; Skirt Coated; Compression Standard; Use Ring # 42168
- Fits 2011-2016 Ford F-350 Super Duty, N/A; Size Standard; Piston w/o Rings; Sold as a single; Skirt Coated; Compression Standard; Use Ring # 42168
- Verify cylinder bore condition, piston-to-wall clearance, and ring selection before assembly.
- Confirm the engine build matches standard-size piston requirements before ordering.
- Follow factory service procedures for ring gap, pin fit, and torque specifications.
Quality Assurance
Mahle is a major OE piston manufacturer, and this piston is built to OE-quality standards with design features used to support factory-level ring control, fitment, and durability in Ford Super Duty engine service.
| Brand | Mahle |
|---|---|
| Part Number | S224-3852 |
| Oversized | No |
| Top Compression Ring Thickness | 3.00 |
| Second Compression Ring Thickness | 2.00 |
| Oil Ring Thickness | 2.50 |
| Piston Pin Outside Diameter | 34.00 |
| Piston Head Type | Bowl |
| Piston Material | Hypereutectic |
This part fits 12 vehicles. Search below:
| Year | Make | Model | Liters | Cylinders | Position | Notes |
|---|---|---|---|---|---|---|
| 2016 | Ford | F-250 Super Duty | 6.7L | V8 | N/A | Size Standard; Piston w/o Rings; Sold as a single; Skirt Coated; Compression Standard; Use Ring # 42168 |
| 2016 | Ford | F-350 Super Duty | 6.7L | V8 | N/A | Size Standard; Piston w/o Rings; Sold as a single; Skirt Coated; Compression Standard; Use Ring # 42168 |
| 2015 | Ford | F-250 Super Duty | 6.7L | V8 | N/A | Size Standard; Piston w/o Rings; Sold as a single; Skirt Coated; Compression Standard; Use Ring # 42168 |
| 2015 | Ford | F-350 Super Duty | 6.7L | V8 | N/A | Size Standard; Piston w/o Rings; Sold as a single; Skirt Coated; Compression Standard; Use Ring # 42168 |
| 2014 | Ford | F-250 Super Duty | 6.7L | V8 | N/A | Size Standard; Piston w/o Rings; Sold as a single; Skirt Coated; Compression Standard; Use Ring # 42168 |
| 2014 | Ford | F-350 Super Duty | 6.7L | V8 | N/A | Size Standard; Piston w/o Rings; Sold as a single; Skirt Coated; Compression Standard; Use Ring # 42168 |
| 2013 | Ford | F-250 Super Duty | 6.7L | V8 | N/A | Size Standard; Piston w/o Rings; Sold as a single; Skirt Coated; Compression Standard; Use Ring # 42168 |
| 2013 | Ford | F-350 Super Duty | 6.7L | V8 | N/A | Size Standard; Piston w/o Rings; Sold as a single; Skirt Coated; Compression Standard; Use Ring # 42168 |
| 2012 | Ford | F-250 Super Duty | 6.7L | V8 | N/A | Size Standard; Piston w/o Rings; Sold as a single; Skirt Coated; Compression Standard; Use Ring # 42168 |
| 2012 | Ford | F-350 Super Duty | 6.7L | V8 | N/A | Size Standard; Piston w/o Rings; Sold as a single; Skirt Coated; Compression Standard; Use Ring # 42168 |
| 2011 | Ford | F-250 Super Duty | 6.7L | V8 | N/A | Size Standard; Piston w/o Rings; Sold as a single; Skirt Coated; Compression Standard; Use Ring # 42168 |
| 2011 | Ford | F-350 Super Duty | 6.7L | V8 | N/A | Size Standard; Piston w/o Rings; Sold as a single; Skirt Coated; Compression Standard; Use Ring # 42168 |
* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
This part directly replaces or is cross-referenced with the following part numbers:
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.