Sealed Power W525AP Engine Piston

Brand Sealed Power W525AP
Bore (Inch) 3.8750
Bore (mm) 98.4200
Compression Distance 1.580
Dome Volume CC Negative 014.0
Head Illustration 12
Head Type Recessed head .116 deep - 9.2:1 c.r.
Minimum Clearance 0.001 @ 2.420 from top of head
Note 1 Standard size
Note 2 Single piston
Package Alert Single piston
Part Material Cast
Pin Diameter (Inch) 0.931
Pin Diameter (mm) 23.647
Pin Offset (Inch) 0.06
Pin Offset (MM) 1.524
Ring 1 Qty 2
Ring 1 Width 5/64
Ring 2 Qty 1
Ring 2 Width 3/16
Standard Size Standard
Fits Jeep · 43 vehicles

Standard-size piston. Cast construction with a recessed head for efficient compression.

Precision pin offset. Helps promote smoother operation and consistent performance.

Sealed Power design. Built with innovative materials and certified manufacturing.

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Sealed Power W525AP Engine Piston for Jeep 4.2L Applications

The Sealed Power W525AP is a standard-size cast engine piston built for Jeep inline-six applications that require a recessed-head design and precise compression geometry. It is a direct-fit piston option for classic Jeep Cherokee, Wrangler, Comanche, Wagoneer, CJ7, and Scrambler engine rebuilds where bore, pin, and ring specifications must match the original setup.

Key Features

  • Standard-size engine piston with a 3.8750 in. bore (98.4200 mm)
  • Cast construction for traditional rebuild applications
  • 1.580 in. compression distance
  • Recessed head design with .116 in. deep recess and 9.2:1 compression ratio specification
  • Negative 14.0 cc dome volume
  • 0.931 in. pin diameter with 0.06 in. pin offset
  • Ring groove layout: 5/64 in., 5/64 in., and 3/16 in.
  • Minimum clearance listed at 0.001 in. at 2.420 in. from top of head

Detailed Description

Sealed Power W525AP is engineered for Jeep engine rebuilds that call for a standard-size piston with a recessed head profile and cast material construction. The piston’s 3.8750-inch bore, 1.580-inch compression distance, and negative 14.0 cc dome volume align with the compression and chamber requirements listed for 1983-1995 Jeep applications. This makes the W525AP a practical choice for restoring compression characteristics in Jeep Cherokee, Wrangler, Comanche, Wagoneer, CJ7, and Scrambler engines.

Sealed Power uses modern materials and ISO- and QS-certified manufacturing processes to produce engine components that meet demanding service requirements. For buyers searching for a Jeep Cherokee piston, Jeep Wrangler engine piston, or Jeep CJ7 replacement piston, part number W525AP provides the dimensional details needed for a proper rebuild decision.

Vehicle Fitment

  • Fits 1984-1995 Jeep Cherokee, N/A
  • Fits 1987-1995 Jeep Wrangler, N/A
  • Fits 1986-1992 Jeep Comanche, N/A
  • Fits 1984-1987 Jeep Wagoneer, N/A
  • Fits 1983-1986 Jeep CJ7, N/A
  • Fits 1983-1985 Jeep Scrambler, N/A

Common Repair Uses

  • Restoring worn or damaged piston assemblies during an engine rebuild
  • Correcting low compression caused by piston wear or ring groove damage
  • Replacing a piston with the specified bore, pin, and compression dimensions
  • Addressing oil control concerns tied to piston and ring wear
  • Returning Jeep 4.2L-style engines to factory-style compression geometry

Installation Notes

Verify bore size, compression distance, pin diameter, and ring groove widths before installation. The W525AP is a standard-size piston, so cylinder condition and machine work should be checked carefully during rebuild preparation. Confirm minimum clearance, ring fitment, and head recess depth against the engine’s service specifications before final assembly.

Quality Assurance

Sealed Power engine parts are manufactured with controlled processes and materials intended for modern engine service demands. Part number W525AP is built to the dimensional and material specifications listed above for Jeep rebuild applications.

This part fits 43 vehicles
Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
YearMakeModelLitersCylindersNotes
1995JeepCherokee2.5LL41 Piston; 3 Ring Piston; 1.580 (in) Compression Distance; 0.120 (in) Deep Recess; Cast Iron; 8.2 :1 Compression Ratio; Ring Groove Widths: 5/64 (in) , 5/64 (in) , 3/16 (in); Sold Individually; Standard
1995JeepWrangler2.5LL41 Piston; 3 Ring Piston; 1.580 (in) Compression Distance; 0.120 (in) Deep Recess; Cast Iron; 8.2 :1 Compression Ratio; Ring Groove Widths: 5/64 (in) , 5/64 (in) , 3/16 (in); Sold Individually; Standard
1994JeepCherokee2.5LL41 Piston; 3 Ring Piston; 1.580 (in) Compression Distance; 0.120 (in) Deep Recess; Cast Iron; 8.2 :1 Compression Ratio; Ring Groove Widths: 5/64 (in) , 5/64 (in) , 3/16 (in); Sold Individually; Standard
1994JeepWrangler2.5LL41 Piston; 3 Ring Piston; 1.580 (in) Compression Distance; 0.120 (in) Deep Recess; Cast Iron; 8.2 :1 Compression Ratio; Ring Groove Widths: 5/64 (in) , 5/64 (in) , 3/16 (in); Sold Individually; Standard
1993JeepCherokee2.5LL41 Piston; 3 Ring Piston; 1.580 (in) Compression Distance; 0.120 (in) Deep Recess; Cast Iron; 8.2 :1 Compression Ratio; Ring Groove Widths: 5/64 (in) , 5/64 (in) , 3/16 (in); Sold Individually; Standard
1993JeepWrangler2.5LL41 Piston; 3 Ring Piston; 1.580 (in) Compression Distance; 0.120 (in) Deep Recess; Cast Iron; 8.2 :1 Compression Ratio; Ring Groove Widths: 5/64 (in) , 5/64 (in) , 3/16 (in); Sold Individually; Standard
1992JeepCherokee2.5LL41 Piston; 3 Ring Piston; 1.580 (in) Compression Distance; 0.120 (in) Deep Recess; Cast Iron; 8.2 :1 Compression Ratio; Ring Groove Widths: 5/64 (in) , 5/64 (in) , 3/16 (in); Sold Individually; Standard
1992JeepComanche2.5LL41 Piston; 3 Ring Piston; 1.580 (in) Compression Distance; 0.120 (in) Deep Recess; Cast Iron; 8.2 :1 Compression Ratio; Ring Groove Widths: 5/64 (in) , 5/64 (in) , 3/16 (in); Sold Individually; Standard
1992JeepWrangler2.5LL41 Piston; 3 Ring Piston; 1.580 (in) Compression Distance; 0.120 (in) Deep Recess; Cast Iron; 8.2 :1 Compression Ratio; Ring Groove Widths: 5/64 (in) , 5/64 (in) , 3/16 (in); Sold Individually; Standard
1991JeepCherokee2.5LL41 Piston; 3 Ring Piston; 1.580 (in) Compression Distance; 0.120 (in) Deep Recess; Cast Iron; 8.2 :1 Compression Ratio; Ring Groove Widths: 5/64 (in) , 5/64 (in) , 3/16 (in); Sold Individually; Standard
1991JeepComanche2.5LL41 Piston; 3 Ring Piston; 1.580 (in) Compression Distance; 0.120 (in) Deep Recess; Cast Iron; 8.2 :1 Compression Ratio; Ring Groove Widths: 5/64 (in) , 5/64 (in) , 3/16 (in); Sold Individually; Standard
1991JeepWrangler2.5LL41 Piston; 3 Ring Piston; 1.580 (in) Compression Distance; 0.120 (in) Deep Recess; Cast Iron; 8.2 :1 Compression Ratio; Ring Groove Widths: 5/64 (in) , 5/64 (in) , 3/16 (in); Sold Individually; Standard
1990JeepCherokee2.5LL41 Piston; 3 Ring Piston; 1.580 (in) Compression Distance; 0.120 (in) Deep Recess; Cast Iron; 8.2 :1 Compression Ratio; Ring Groove Widths: 5/64 (in) , 5/64 (in) , 3/16 (in); Sold Individually; Standard
1990JeepComanche2.5LL41 Piston; 3 Ring Piston; 1.580 (in) Compression Distance; 0.120 (in) Deep Recess; Cast Iron; 8.2 :1 Compression Ratio; Ring Groove Widths: 5/64 (in) , 5/64 (in) , 3/16 (in); Sold Individually; Standard
1990JeepWrangler2.5LL41 Piston; 3 Ring Piston; 1.580 (in) Compression Distance; 0.120 (in) Deep Recess; Cast Iron; 8.2 :1 Compression Ratio; Ring Groove Widths: 5/64 (in) , 5/64 (in) , 3/16 (in); Sold Individually; Standard
1989EaglePremier2.5LL41 Piston; 3 Ring Piston; 1.580 (in) Compression Distance; 0.120 (in) Deep Recess; Cast Iron; 8.2 :1 Compression Ratio; Ring Groove Widths: 5/64 (in) , 5/64 (in) , 3/16 (in); Sold Individually; Standard
1989JeepCherokee2.5LL41 Piston; 3 Ring Piston; 1.580 (in) Compression Distance; 0.120 (in) Deep Recess; Cast Iron; 8.2 :1 Compression Ratio; Ring Groove Widths: 5/64 (in) , 5/64 (in) , 3/16 (in); Sold Individually; Standard
1989JeepComanche2.5LL41 Piston; 3 Ring Piston; 1.580 (in) Compression Distance; 0.120 (in) Deep Recess; Cast Iron; 8.2 :1 Compression Ratio; Ring Groove Widths: 5/64 (in) , 5/64 (in) , 3/16 (in); Sold Individually; Standard
1989JeepWrangler2.5LL41 Piston; 3 Ring Piston; 1.580 (in) Compression Distance; 0.120 (in) Deep Recess; Cast Iron; 8.2 :1 Compression Ratio; Ring Groove Widths: 5/64 (in) , 5/64 (in) , 3/16 (in); Sold Individually; Standard
1988EaglePremier2.5LL41 Piston; 3 Ring Piston; 1.580 (in) Compression Distance; 0.120 (in) Deep Recess; Cast Iron; 8.2 :1 Compression Ratio; Ring Groove Widths: 5/64 (in) , 5/64 (in) , 3/16 (in); Sold Individually; Standard
1988JeepCherokee2.5LL41 Piston; 3 Ring Piston; 1.580 (in) Compression Distance; 0.120 (in) Deep Recess; Cast Iron; 8.2 :1 Compression Ratio; Ring Groove Widths: 5/64 (in) , 5/64 (in) , 3/16 (in); Sold Individually; Standard
1988JeepComanche2.5LL41 Piston; 3 Ring Piston; 1.580 (in) Compression Distance; 0.120 (in) Deep Recess; Cast Iron; 8.2 :1 Compression Ratio; Ring Groove Widths: 5/64 (in) , 5/64 (in) , 3/16 (in); Sold Individually; Standard
1988JeepWrangler2.5LL41 Piston; 3 Ring Piston; 1.580 (in) Compression Distance; 0.120 (in) Deep Recess; Cast Iron; 8.2 :1 Compression Ratio; Ring Groove Widths: 5/64 (in) , 5/64 (in) , 3/16 (in); Sold Individually; Standard
1987JeepCherokee2.5LL41 Piston; 3 Ring Piston; 1.580 (in) Compression Distance; 0.120 (in) Deep Recess; Cast Iron; 8.2 :1 Compression Ratio; Ring Groove Widths: 5/64 (in) , 5/64 (in) , 3/16 (in); Sold Individually; Standard
1987JeepComanche2.5LL41 Piston; 3 Ring Piston; 1.580 (in) Compression Distance; 0.120 (in) Deep Recess; Cast Iron; 8.2 :1 Compression Ratio; Ring Groove Widths: 5/64 (in) , 5/64 (in) , 3/16 (in); Sold Individually; Standard
1987JeepWagoneer2.5LL41 Piston; 3 Ring Piston; 1.580 (in) Compression Distance; 0.120 (in) Deep Recess; Cast Iron; 8.2 :1 Compression Ratio; Ring Groove Widths: 5/64 (in) , 5/64 (in) , 3/16 (in); Sold Individually; Standard
1987JeepWrangler2.5LL41 Piston; 3 Ring Piston; 1.580 (in) Compression Distance; 0.120 (in) Deep Recess; Cast Iron; 8.2 :1 Compression Ratio; Ring Groove Widths: 5/64 (in) , 5/64 (in) , 3/16 (in); Sold Individually; Standard
1986JeepCherokee2.5LL41 Piston; 3 Ring Piston; 1.580 (in) Compression Distance; 0.120 (in) Deep Recess; Cast Iron; 8.2 :1 Compression Ratio; Ring Groove Widths: 5/64 (in) , 5/64 (in) , 3/16 (in); Sold Individually; Standard
1986JeepCJ72.5LL41 Piston; 3 Ring Piston; 1.580 (in) Compression Distance; 0.120 (in) Deep Recess; Cast Iron; 8.2 :1 Compression Ratio; Ring Groove Widths: 5/64 (in) , 5/64 (in) , 3/16 (in); Sold Individually; Standard
1986JeepComanche2.5LL41 Piston; 3 Ring Piston; 1.580 (in) Compression Distance; 0.120 (in) Deep Recess; Cast Iron; 8.2 :1 Compression Ratio; Ring Groove Widths: 5/64 (in) , 5/64 (in) , 3/16 (in); Sold Individually; Standard
1986JeepWagoneer2.5LL41 Piston; 3 Ring Piston; 1.580 (in) Compression Distance; 0.120 (in) Deep Recess; Cast Iron; 8.2 :1 Compression Ratio; Ring Groove Widths: 5/64 (in) , 5/64 (in) , 3/16 (in); Sold Individually; Standard
1985JeepCherokee2.5LL41 Piston; 3 Ring Piston; 1.580 (in) Compression Distance; 0.120 (in) Deep Recess; Cast Iron; 8.2 :1 Compression Ratio; Ring Groove Widths: 5/64 (in) , 5/64 (in) , 3/16 (in); Sold Individually; Standard
1985JeepCJ72.5LL41 Piston; 3 Ring Piston; 1.580 (in) Compression Distance; 0.120 (in) Deep Recess; Cast Iron; 8.2 :1 Compression Ratio; Ring Groove Widths: 5/64 (in) , 5/64 (in) , 3/16 (in); Sold Individually; Standard
1985JeepScrambler2.5LL41 Piston; 3 Ring Piston; 1.580 (in) Compression Distance; 0.120 (in) Deep Recess; Cast Iron; 8.2 :1 Compression Ratio; Ring Groove Widths: 5/64 (in) , 5/64 (in) , 3/16 (in); Sold Individually; Standard
1985JeepWagoneer2.5LL41 Piston; 3 Ring Piston; 1.580 (in) Compression Distance; 0.120 (in) Deep Recess; Cast Iron; 8.2 :1 Compression Ratio; Ring Groove Widths: 5/64 (in) , 5/64 (in) , 3/16 (in); Sold Individually; Standard
1984American MotorsEagle2.5LL41 Piston; 3 Ring Piston; 1.580 (in) Compression Distance; 0.120 (in) Deep Recess; Cast Iron; 8.2 :1 Compression Ratio; Ring Groove Widths: 5/64 (in) , 5/64 (in) , 3/16 (in); Sold Individually; Standard
1984JeepCherokee2.5LL41 Piston; 3 Ring Piston; 1.580 (in) Compression Distance; 0.120 (in) Deep Recess; Cast Iron; 8.2 :1 Compression Ratio; Ring Groove Widths: 5/64 (in) , 5/64 (in) , 3/16 (in); Sold Individually; Standard
1984JeepCJ72.5LL41 Piston; 3 Ring Piston; 1.580 (in) Compression Distance; 0.120 (in) Deep Recess; Cast Iron; 8.2 :1 Compression Ratio; Ring Groove Widths: 5/64 (in) , 5/64 (in) , 3/16 (in); Sold Individually; Standard
1984JeepScrambler2.5LL41 Piston; 3 Ring Piston; 1.580 (in) Compression Distance; 0.120 (in) Deep Recess; Cast Iron; 8.2 :1 Compression Ratio; Ring Groove Widths: 5/64 (in) , 5/64 (in) , 3/16 (in); Sold Individually; Standard
1984JeepWagoneer2.5LL41 Piston; 3 Ring Piston; 1.580 (in) Compression Distance; 0.120 (in) Deep Recess; Cast Iron; 8.2 :1 Compression Ratio; Ring Groove Widths: 5/64 (in) , 5/64 (in) , 3/16 (in); Sold Individually; Standard
1983American MotorsEagle2.5LL41 Piston; 3 Ring Piston; 1.580 (in) Compression Distance; 0.120 (in) Deep Recess; Cast Iron; 8.2 :1 Compression Ratio; Ring Groove Widths: 5/64 (in) , 5/64 (in) , 3/16 (in); Sold Individually; Standard
1983JeepCJ72.5LL41 Piston; 3 Ring Piston; 1.580 (in) Compression Distance; 0.120 (in) Deep Recess; Cast Iron; 8.2 :1 Compression Ratio; Ring Groove Widths: 5/64 (in) , 5/64 (in) , 3/16 (in); Sold Individually; Standard
1983JeepScrambler2.5LL41 Piston; 3 Ring Piston; 1.580 (in) Compression Distance; 0.120 (in) Deep Recess; Cast Iron; 8.2 :1 Compression Ratio; Ring Groove Widths: 5/64 (in) , 5/64 (in) , 3/16 (in); Sold Individually; Standard